Case Study Accelleron Industries

Optimizing product development and production with new applications

How a new CAD and PDM system creates the basis for the development and maintenance of turbochargers used worldwide.

  • Independent company listed on the Swiss stock exchange since October 2022
  • Swiss manufacturer of exhaust gas turbochargers for large diesel engines with headquarters in Baden
  • Around 2500 employees worldwide
  • Presence in 50 countries with around 100 locations

What it's all about

New systems for greater efficiency and data consistency

The aim of this project was to replace the CAD and PDM system environment in Accelleron's product development and manufacturing organization, which was no longer being developed by the supplier, with new, modern systems.

Project challenges

Mastering complex geometry contours and data migration

The existing systems had been used by the CAD engineers, calculation specialists and CAM experts at Accelleron for many years and had been continuously optimized during this time. Replacing these established systems was correspondingly complex. Countless processes and procedures had to be adapted to the new possibilities. At the same time, the software was further developed based on numerous inputs during this intensive period. The biggest challenges during the changeover were in the area of Computer Aided Manufacturing (CAM). On the one hand, only a small amount of data could be transferred from the previous system, while on the other, the complex geometric contours of the products required many optimizations in the software itself.

Implemented by Intelliact

Analysis, design and implementation of the new system landscape

Intelliact supported the Accelleron team in the analysis and conception of the new environment in the areas of design, simulation and CAM. Intelliact took over the project management for the actual implementation of the new systems and the migration. After intensive preparation, the new system landscape was put into operation in October 2024 together with Accelleron's core team. Intelliact also played a key role in synchronizing the CAD data structures with the PDM document structures and was thus able to work with the core team to prepare the data for migration to the new environment in the best possible way.

Benefits for Accelleron Industries and its customers

New, future-proof product development environment

With the new systems, Accelleron Industries has laid the foundation for further optimization in product development and production. In particular, the aim is to increase efficiency in the individual work areas and further improve data consistency - from order processing through to service.



Are you facing similar challenges in your product development and production? Benefit from our extensive experience in system conversion projects - we will be happy to support you!

Contact Uwe Leonhardt
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